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Discover the benefits of ER5356 aluminum welding wire, a high-strength, corrosion-resistant alloy ideal for welding 5000 series aluminum. Perfect for marine, automotive, and structural applications, ER5356 offers excellent durability and a polished finish. Optimize your aluminum welding projects with this reliable and versatile solution.
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AGD has been very satisfied with SOURCIX's support, prompt responses, and attention to detail. We’ve decided to move forward with more projects and make SOURCIX our main service for development and prototypes, with plans to expand to full production soon.
Alberto Guerra
CEO at AGD PRODUCTIONS, Inc.
Los Angeles, CA USA
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Manufacturing process | Type | Type of items | Common materials | Typical tolerances |
---|---|---|---|---|
CNC |
Milling |
Complex 3D shapes |
Aluminium 6061 / 7075 |
+/- 0.01 mm to +/- 0.05mm |
Turning |
Cylindrical components |
Steel 4140 / 1045 |
+/- 0.01 mm to +/- 0.05mm |
|
Sheet metal |
Enclosures and chassis |
Aluminium 5052 |
+/- 0.5 mm to +/- 1mm |
ER5356 is a widely used aluminum alloy welding filler metal, primarily designed for welding applications requiring high strength, corrosion resistance, and compatibility with certain aluminum base metals. This article explores the technical properties, applications, and advantages of ER5356 aluminum, providing a detailed understanding for engineers and fabricators.
ER5356 is classified as a 5XXX series aluminum alloy, which means it is predominantly aluminum with magnesium as its principal alloying element. The typical composition is:
Element | Percentage (%) |
---|---|
Aluminum (Al) | Balance |
Magnesium (Mg) | 4.5–5.5 |
Manganese (Mn) | ≤ 0.05 |
Chromium (Cr) | 0.05–0.20 |
Silicon (Si) | ≤ 0.25 |
Iron (Fe) | ≤ 0.40 |
Titanium (Ti) | ≤ 0.06 |
Zinc (Zn) | ≤ 0.10 |
This magnesium-rich composition enhances the alloy’s strength and corrosion resistance, making it ideal for demanding applications.
ER5356 offers excellent mechanical properties that make it suitable for structural applications:
These properties ensure robust performance in mechanical and structural welds.
ER5356 is most commonly used as a welding filler metal for Gas Metal Arc Welding (GMAW) and Gas Tungsten Arc Welding (GTAW) of 5XXX and 6XXX series aluminum alloys. It has several key welding characteristics:
However, it is worth noting that ER5356 is not recommended for service temperatures above 150°C (300°F) due to the risk of magnesium loss and reduced strength.
ER5356 is highly resistant to saltwater and general corrosion, making it suitable for marine and coastal applications. This resistance stems from its high magnesium content, which forms a protective oxide layer when exposed to harsh environments.
The properties of ER5356 make it a versatile choice for various industries:
While ER5356 excels in many areas, it has some limitations:
ER5356 conforms to several international standards, including:
ER5356 aluminum is a highly reliable filler metal for applications requiring strength, corrosion resistance, and good weldability. Its use in marine, automotive, and structural industries highlights its versatility and effectiveness. Understanding its properties, limitations, and standards is crucial for ensuring optimal application and performance in aluminum welding projects.
By leveraging the unique characteristics of ER5356, engineers and fabricators can achieve durable and efficient results in a wide range of challenging environments.